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Had this BBQ for the summer, it comes in a largish box but you still need to assemble the last bits yourself.
The assembly is simple about 6 bolts and only really a spanner to get them really tight. Word of warning do as the instructions say otherwise you'll have to undo your work later to correct it.
The build quality is very good, strong metals and built to last, I expect this to last several years at the very least. The first time you use the BBQ you need to leave it a good half hour before use, they warn you in the book but if you don't take heed you end with oil tasting food on the first use.
The lid gets very hot but the defector around the handle works brilliantly so you don't burn your hand slightly annoying is the air flow vents get very hot and burn easily if you touch them.
Ashes fall into a pan at the bottom which is easily removed once cool and cleaned, likewise for the grill and the charcoal holder.
The bolts used to hold on the legs are bit annoying to clean around but cause little trouble really, everything inside comes apart and fits into the sink easily
Never had a problem with lighting, it always started first time.
The Weber® Smokey Joe® 14 1/2-in Silver charcoal grill features a portable design you can easily take with you. The sturdy design includes a porcelain-enameled bowl and lid and a glass-reinforced nylon handle. It comes with a Weber® cookbook and is made in the USA.